Project Chronicle

Nothing crazy to note here. Putting the car away for the winter in a week or so here - Whenever we get our first snow fall is usually the appropriate time. I also took an oil sample to send off to Black Stone Labs. Its a pretty cheap service, and I think it would be really cool to see what they say about my 272,000 mile engine. This was a great time to do it, because this oil was in the car all summer, and definitely saw some hard drives. Replaced the OEM Mann filter and added 4.5Qts of Valvoline 10W-40 Full Synthetic.

Really not that important, but I realized I did something backwards with my seasonal oil changes. Next time, I will keep the 10W-40 for my Spring time oil change, and then use the 5W-40 for my fall/winter oil change...Just helps a little with cold start oil flow. Cheers!

272,606 Miles at time of change 

This mod ended up being a little pricier than I anticipiated, but man was it worth it - The stock shifter in the E30 was coming up on 300,000 miles and 40 years old - Though I love the OEM setup, the way I drive this car calls for a slightly shorter and more precise shift. 

I got the UUC Short Throw Shift Kit with the optional Dual Sheer Selector Rod - This part has two rods on the physical gear selector, as the factory selector has one singular rod. The benefit of a DSSR is the distribution of tension on the selector, and always reduces play in the assembly, giving you a much more solid, and predictable feel.

I went with a Condor Speed Shop Tall Weighted Shift Knob. This one actually has a (removable) 110Gram counterweight in the shifter - giving you the option to take it out for a lighter shift feel. Feels much better with it in. 

Overall this mod changed the way the car feels when driving backroads, as I am able to switch between 2nd and 3rd gear much, much faster, and much more confidently. The old bushings had so much slop and play, I would actually find myself occasionally grinding gears during spirited drives, as the shifter often slipped or fell out of/into gear. 

When I first got the 1995 Audi S6 Avant home and off of Martha's Vineyard, I was giddy with having finally snagged a real deal, a car that was purchased for very little solely because I had the inside track on it coming up for sale. Of course, that euphoria eventually wears off once the realities of a project sets in - it's inevitable. 

The first big bites of maintenance were necessities, and not the kind you necessarily instantly appreciate. The timing belt absolutely had to be done, as prolonging that job risked a grenade-like situation where the belt snaps and the motor is an instant paperweight. Then, the suspension had to be refreshed; the control arms replaced; the HVAC blend box was dissected and repaired, yielding functional A/C. Along the way, a Stromung exhaust was fitted.

As you can see, the improvements gradually became more noticeable, and, quite frankly, fun. But one big job remained that I did not fully appreciate how transformative it would be until it was done - and that is a clutch replacement.

The clutch pedal had always been super firm and the engagement point very late. I knew it was tired, but after having the first job at my new shop here in Annapolis be a clutch, slave, and pressure plate replacement, I can honestly say I love the car all over again. I didn't realize just how bad the old clutch was, and how negatively it was impacting the driving experience. 

It is now a wholly enjoyable car to drive, and outside of a sagging headliner, I can't think of anything else I feel the need to address in the short term. 

My mechanic Jay called with the good news recently that the long-standing (and unintentionally long) Lexus LX450 / Toyota Land Cruiser project has finally hit its point of substantial completion - from the mechanical side, anyway.

The rebuilt engine has been turned up and run, with no apparent issues. Jay claims it runs well with no obvious issues arising from being torn down and rebuilt piece-by-piece after the long-festering headgasket issue revealed that the internal coolant intrusion has led to corrosion materializing between the head and the block. 

Jay has not only mated the decked and refreshed head with the cleaned-up block but also installed an Old Man Emu lift 3-inch lift kit, which looks fantastic in the photos he sent me. There's also a new ARB brush guard as well. A Gobi-X rear bumper is en route, and some IPF driving lamps will also be installed. Then, we kick it over to my body guy Nelson to fix the rust in the rear inner fenders; I may have him stick a slab of metal in the back to replace the rusty rear cross-member, but not sure if it really matters with the monster rear bumper on there.

More to come, but big time milestone days, for sure. 

When you see a car finally wearing a consistent shade of paint after years of being naked or otherwise clad in shoddy paintwork, it's a big moment. It's as close to being reborn as a car can be. For the 190E 2.3-16 Cosworth project, this represents a major milestone that hits just shy of its fifth birthday in my possession. 

Smoke Silver has never been a particularly sexy color, but it is a staple of 1980s-era Mercedes-Benz products. The Cosworth came in either this champagne-tinged silver or black, and while the latter is harder to find, I have fond memories of my Dad's 300E that wore the same color. Right now, the car is supposedly looking good but I'm no longer in RI so I can't even view it. But the guy painting is said he'd just like to buff it out a little before turning it over. 

Then we begin interior re-assembly, which is far cheaper to have my body guy do than to have the actual mechanic's shop take on. So, we're still a few days away from it leaving the body shop for good, but it's safe to say the hard work is finally done. 

A few days ago, the SRS light popped on the E55. When I purchased the car, this light was illuminated for unknown reasons, but it was cleared and off for the better part of four months after it spent a week at my shop in Rhode Island. 

Now, I'm a week away from getting it inspected here in Maryland and the SRS light pops on (because of course it does.) After reading numerous old forum posts, the consensus seems to be that the Foxwell NT530 scanner and code reader - a Chinese made device with virtually no customer support - is the way to go, especially since they sell it with Mercedes-specific coding and a 38 pin connector for attaching to the car via the fuse box. 

I got it from Amazon for about $200 and gave it a whirl today. Historically, getting rid of an SRS fault code has been quite tricky, with most owners telling folks in this predicament to suck it up and go to the dealer; thankfully, my code was wiped clean with ease, so kudos to this Chinese-made scanner for building a product that actually works and saved me a trip to the shop.

One of the final projects completed before I left Rhode Island was to fix some small rust spots on the frame of the Audi S6's windshield. The idea here is that the S6 may very well live outside at times, and any rust currently on the car is likely to get worst with prolonged outdoor exposure.

The job was pretty simple: remove windshield, remove rust, paint, installed used windshield I procured last month. The rust thankfully had not gone deep into the A-pillar but because of the need to do this job quickly and without matching the roof, there's some flaws in the paint. Mainly, there was so much wax on the car from when I was desperately trying to bring the trashed finish back to life, that small bubbles appeared as the paint dried. It's meaningless - I'm the only one who will notice it - and the price paid for the work was more than fair.

The windshield is a nice bonus, as it's a very clean piece of PPG glass that takes the place of another aftermarket windshield that had cracked and had numerous chips. 

It's not the most rewarding project but it will help reduce the possibilty of the S6 beginning to rust as it resides outside. 

One of the better updates I've gotten lately from Jay is that the engine is back in the LX450. Which means we're:

- a few days closer to it being fully tethered to the car and getting its first start (right now, the bellhousing is loosely attached, but that's it);

- a few weeks closer to it going to the bodyshop for rust repairs in the rear door inner fenders;  

- and then off for a quick stereo install, and hopefully, headed down to Maryland to resume daily driving duties. 

I haven't driven it since January, so yes, I'm excited to see it comes this far - but we're not home yet. 

Progress is progress these days, no matter if it's an inch or a mile. 

We pushed through an incredible amount of work before moving to Maryland, with the Audi S6, BMW 325is, and Mercedes-Benz E55 all getting long-simmering projects wrapped up before leaving town. 

The E55 was a pretty solid car overall, but a few lingering issues remained: the A/C showed signs of previous dye testing and my shop assessed that the evaporator and compressor were in need of replacement. Well, we charged the system back in May and guess what? It lost barely any refrigerant, meaning the system was far tighter than expected. 

We did flag a few other issues, including a weak auxiliary cooling fan (replaced); a busted HVAC resistor (caused the system to run full-blast at all times); and a fan clutch near death based on how slowly it was rotating. With those components replaced, we now have a fairly buttoned-up HVAC system, and hopefully have bought some time before the evaporator and compressor someday do reveal themselves to be problematic. 

I also elected to have the shocks replaced, as the car still had the OEM Bilsteins and it had previously been lowered on H&R springs, which I believed contributed to a very harsh ride. Koni Sports were swapped in and definitely increased the composure of the ride.

With all that done, the very daily-friendly E55 is already more so than before.