Project Chronicle

One of the lingering details about the E30 - the 1987 BMW 325is - that has always bothered me is the lack of an OEM windshield. Or, for that matter, even a windshield from a respected aftermarket manufacturer. About five years ago, when the bulk of the bodywork was done, I had a new windshield put in before I knew how bad the domestic glass market had gotten.

What I'm speaking of is the prevalence of Chinese-made glass from a company called Fuyao. In the blink of an eye, Fuyao has essentially taken over almost every domestic glass manufacturer's operations, leaving virtually no other options when you call the local installer to replace your busted glass. I've made a point of visiting junkyards and grabbing OEM used glass whenever I see it, and had a very nice piece of BMW-stamped Carlite windshield in storage after spotting it at a New Hampshire wrecking yard. 

I finally found a guy willing to install it, despite his protestations that it made no sense to remove a good piece of glass with virtually no imperfections - aside from being made by a Chinese company. The replacement OEM glass also has the very elusive bronze tint strip at the top, which is virtually unheard of with almost every windshield having a teal visor. The final bonus? It still has the factory sticker with break-in instructions. 

Overall, this is yet another one of those projects that got expedited with our upcoming move, and while it wasn't anything I wanted to get done on any sort of timeline, I really dig seeing OEM glass at every corner and the bronze tint is surprisingly distinctive - and handsome. 

As mentioned previously, we've got this big move coming up where I'll be leaving my trusted shop of 10+ years. Accordingly, there are some ugly jobs I've been avoiding that now have to be fast-tracked for fear of not being able to find a specialist willing to take them on, at least not until I establish a few months' worth of track records.

The S6 Avant has had a noisy blow motor since I got it. To fix this, you have to remove the heater box, which requires removing the windshield cowl on the outside and the lower console inside the car. Of course, once you do this, you discover that someone else has attempted this and broken a bunch of clips and arms in the process. The arms are connected to servos that (obviously) adjust air direction and mixture. With at least one broken arm, we had to stop work to order spares from an Audi breaker in New Hampshire.

Then, from the "while you're in there" department, it makes sense to replace the heater hose and heater valve attached to the heater box, which (shockingly) are still available. I ordered those, and we'll do that along with the heater core, in addition to the offending blower motor that started all this nonsense. 

All of this is to say, it's a pain in the ass job without much in the way of pay-off beyond the HVAC not acting possessed. And God willing, I will never have to tackle this project ever again while I own the car. 

The Lexus LX450 project is one of those unfortunate scenarios where things have definitely gotten out of hand. As mentioned previously, a long-festering headgasket leak left unabated by the previous owner resulted in the inline-six going from a basic gasket job to a full-on rebuild. 

This was obviously an unplanned level of expense, as this truck was supposed to be the most reliable vehicle in the fleet and been pressed into daily duty after I sold my 2010 BMW 328xi wagon. We're well past that plan coming together, but the good news is Jay has at least crossed the Rubicon as it relates to progress on re-assembly. 

While the truck has been a relative kick in the gut as it relates to the disappointment of discovering an issue like this, it is at least rewarding to see the engine cleaned up and looking quite tidy. I try to remind myself that as it relates to this level of investment in a vehicle, an 80-Series Land Cruiser is one of the more rewarding options out there in terms of ROI. 

Hopefully, we're on target for the truck to be ready by Labor Day, at which point I'm going to have to manage rust repair and a stereo refresh from across the miles. 

I recently had an engine oil analysis done by Blackstone Laboratories on my 1999 911. As you may know, Blackstone has earned a name for itself as being a sort of fortune teller with Porsche engines, especially as it relates to helping to understand potential IMS failures and other issues that can lead to material deposits of the unwanted kind in the first water-cooled engine.

I held my breath deciding to do this, as in some ways, ignorance is bliss. After all, what do you do with the "bad news" should you receive it? Not drive the car? Park it out of fear of doing more damage? There's no good answer, and you can go down a total rabbit hole of then trying to sort out problems that may not rear their heads for years to come.

Fortunately, my first report with Blackstone returned with good news all around. Based on the mileage of my engine, their findings indicated all was within spec without any significant concerns resulting from excess deposits of materials like silicon, magnesium, or aluminum, among other unwanted substances. 

The smart thing to do (and also why Blackstone continues to make money) is to perform these analysis over a given time period to form a baseline and see if anything changes significantly. I may do this going forward, but for now, I am just thrilled to see these initial results on what is a high-mileage 996 engine. 

Today, we closed on a new house in Maryland. We're moving from Rhode Island to the land of crab cakes and lacrosse next month, and we're pumped. But I'm also ramming through a ton of project work and draining the bank account to avoid having to find new shops to work on time-consuming projects I've let slide. Here's where everything stands:

2003 Volkswagen Eurovan: just replaced tired Bilsteins with new Konis. Needs front headliner replaced and some small rust spots sanded down and painted. Will make the move in August as a pack mule. 

2002 Mercedes-Benz E55: will make the move to Maryland after a (massive) evaporator replacement for the A/C to not lose refrigerant over a few weeks. Due to the LX450 project being way behind schedule, the E55 is the newest car I own, and needs to be comfortable to use on occasion for longer slogs than down to the grocery store. Otherwise, it's just needed sway bar bushings and has been a wonderful car. 

1995 Audi S6 Avant: will also board the transporter to MD after being a new blower motor and (also) repairing the A/C back into reliable use. Will also do a preventative transmission and differential flush. This car will also require a short stint at the bodyshop to repair small rust spots on both A-pillars. 

1999 Porsche 911: The 911 will remain in RI for the month of August to replace the right-bank timing chain tensioner (or possibly just the pads). This is probably a nothing-burger issue - some chain noise at cold startup - but I want to nip it in the bud with a shop that I know and trust.

1997 Lexus LX450: engine rebuild mid-way done. Not sure of timeline. Still needs visit to bodyshop, A/V improvements, etc. - this one did not go as planned. It will also stay in RI and hopefully is en route to bodyshop around Labor Day. 

1987 BMW 325is: Functionally ready to go but trying like hell to find a suitable A/C compressor to replace the leaking one. Will make the trip to MD in early August regardless. 

1989 Isuzu Trooper RS: this rig was staying behind for some minor projects but now has a headgasket leak so will be in RI indefinitely. This truck does not spend much time with me, it seems. Hoping it's in MD by December. 

1986 Mecedes-Benz 190E 2.3-16: almost ready for paint. Will go to mechanic for punch list work after Labor Day. Not getting painted before then - but sitting in primer and ready to go. I didn't expect this one to go to plan - it never has - so right now hoping for it to come home by December. 

So, there you have it. This is a massive undertaking to get these vehicles buttoned up and ready for transport. Not easy but it's better than starting over with new shops and a host of nuisance projects to fix. 

The list of projects I'm attempting to get done before we move to Maryland in a little over a month has me feeling overwhelmed, to say the least. Nothing is done to the level that I'd like it to be, and given I will be starting over with establishing new shop relationships, I'm feverishly trying to get as much done in the time I have left in Rhode Island as possible. 

Sadly, the LX450 will likely not be making the trip down with us, as backlogs in the machine shop delayed the project by several weeks. At this point, Jay Gaston is putting the engine back together when his schedule allows, which is not easy considering his full-time work is in full swing as boaters race to get their vessels back in the water.

He's been cleaning all of the removed components and painting the engine before putting it back together. While this adds time, it also makes sense to do before re-assembly, especially since we hope to not be taking this engine back apart again any time soon. 

I have been attempting to check off some long-standing to do's, and one of them was installing period-correct audio components in the 1989 Isuzu Trooper RS. I had snagged an old Blaupunkt and have long had a vintage K40 CB radio to install and finally found time to get to Sights & Sounds in Wakefield, RI for the install.

First, the Blaupunkt I got out of a junkyard was no good. Fortunately, Scott - the owner of Sights & Sounds - reached into his deep inventory of NOS equipment and found an awesome JVC cassette deck with perfect backlighting to match the neon green glow of the Trooper gauges. It works beautifully and the stock speakers still sound surprisingly good.

The K40 CB I rescued out of a junked Mercedes eons ago powered up as expected, and Scott drilled a small hole in the drip rail to mount the whip antenna securely. The unit itself mounted neatly under the glove box on the passenger side.

All told, for a very modest investment, the Trooper has a tidy audio setup that matches the cabin perfectly and gives some classic 90s audio equipment a new lease on life in a truck that came back to life itself just last year. 

To say I am tired of seeing my Cosworth in primer is an understatement, but it is (sadly) par for the course with a complete respray of a car that has been painted poorly many times before. 

Right now, the hood is off for some detail work. The remnants of the hood pad have to be scraped off, and then the hood gets primered and painted before the replacement goes on. The side skirts and fender flares all need to be coated in primer and prepped for paint. And once that's done, we will likely be tossed out of the rotation again before the actual paint work begins.

There's a very big part of me that is done with the bodywork stage on this car. Frankly, I just to backburner it for a while, but that can't happen. This project will be more or less done in 2023, come hell or high water. 

The maintenance book of my 1999 Porsche 911 has a handful of stamps in it from various service facilities. One of the more notable ones was Road Scholars, which is one of the foremost Porsche restoration facilities in the country, if not the world. Since seeing this, I've been meaning to call them and ask if they can share any service records they may have on file. 

I finally got a hold of the service manager, and he willingly shared the redacted records. There's nothing too exciting - a full brake job, an oil change - but the third record is the most helpful as it's the invoice for a pre-purchase inspection. 

With that in hand, it tells me that this 911 has undergone a pre-purchase inspection for each of the last three buyers (myself included), and in each case, no evidence has been found that would seemingly scare a buyer away. The record from Road Scholars noted the buyer at that time wanted detailed info on frequency of over-rev conditions along with any signs of camshaft deviation. I'm assuming nothing was found, as the next two records indicate that owner followed through on the purchase. 

The presence of a deep records file for vintage and sports cars (and any vehicle with a more demanding maintenance schedule than an Chevy Caprice) can add to the peace of mind of a recent purchase, or simply feel better about the grade of automobile you acquired years earlier. Next up? I'll be calling on Mercedes-Benz of Westwood to see what they're willing to turn over on my E55.